Shagang makes the whole process intelligent manufacturing production line

Recently, shagang silicon steel production workshop was appraised as suzhou city model intelligent workshop by suzhou city information technology committee, which marks the intelligent production level of shagang reaches a new level, and its successful experience and typical model will set a benchmark for local industrial development and industry development of intelligent manufacturing.

Countries since 2015 since the launch of "made in China 2025", shagang group, intelligent manufacture as the breakthrough point and main direction of informationization, intellectualized depth fusion, according to different technical equipment level of the position of factory, workshop, working procedure, each are not identical, the actual situation in different stage of development, innovation enterprise intelligent manufacturing five-year plan is put forward, make different and leapfrog the implementation path, by the point and face, comprehensively advances the strategy of intelligent manufacturing engineering.

In 2017, shagang's application project of new mode of intelligent manufacturing of high-end wire material whole process was approved by the Ministry of Industry and Information Technology of the People's Republic of China.This project is mainly aimed at the problems of insufficient supply capacity of high-end wire products in China, low dimensional accuracy, poor stability, uniformity and consistency, etc., to carry out intelligent transformation of the whole process of shasteel converter special steel, billet repair and die repair and wire rolling production line."The project is progressing in an orderly way. In steelmaking, we mainly focus on three projects: simulation platform, intelligent logistics scheduling system and automatic steel output from converter."Shagang group co. LTD. Deputy general manager ma yi said.

In shagang, the traditional way to develop new products was to conduct many experiments through the iron and steel research institute to achieve the expected results, which cost a lot of manpower, material resources and time.Now through the simulation platform, the establishment of digital virtual simulation of production line production, shorten the development and achievements transformation period and the development of the high-end wire quality control for the whole process to reduce the yield of product, and the intelligent equipment operational support the stability of the production line equipment operation, etc., for steel mills to provide intelligent factory solution."Once the project is launched, it will be the only one in China and put shagang in a leading position in the industry."Ma yi said.

In addition to the simulation platform, the intelligent logistics scheduling system and the automatic steel output of the converter are also innovative projects. At present, the plans have been released and are being pushed forward in an orderly manner, and they are expected to be implemented next year.

"It can be seen that shagang's intelligent manufacturing project is being promoted and upgraded from point to surface demonstration. Now it has entered the stage of all-dimensional promotion."Ma yi said that at present, there is no mature intelligent manufacturing production line in the whole industry, and everyone is in the groping stage. Some enterprises do a better job in driving positioning, and some do a better job in the heating furnace, but there is no complete line from iron making to steel rolling. Shagang makes such a production line.

At the same time of creating the whole process intelligent manufacturing production line, shagang also comprehensively coordinated and promoted the application of intelligent innovation.In march this year, shagang established the intelligent manufacturing project office to further clarify the direction of intelligent construction, strengthen the process control and management of intelligent technology transformation projects, and accelerate the construction of intelligent projects."On the one hand, we are top-down, through top-level design, while learning and learning from the industry's advanced practice of intelligent manufacturing, practical application in our enterprises.On the other hand, by exploring projects from the bottom up, we can stimulate the innovation consciousness of the employees at the bottom, achieve the purpose of thinking of all employees, and accelerate the pace of intelligent manufacturing."Ma said.

According to statistics, up to now, all workshops and departments of shagang have identified more than 600 intelligent technical transformation projects, and approved more than 360 projects, including 268 robot application projects. Through gradual implementation of technical transformation projects, the goal of 1000-1500 robot replacement posts will be achieved within 2-3 years.